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Custom Retail Packaging

If you’re ready to start your custom retail packaging design, our in-house team of experts can help you through the process.

Our award-winning custom retail packaging can help elevate your products and brand on the shelf. We’re experts at crafting unique, innovative thermoformed designs; our design, engineering tooling, and processing is Made in the USA, with a strong eye towards sustainability and responsible production.

Collage of household and personal care products, including locks, cleaning wipes, razors, air fresheners, dough, and wall hooks

Custom Retail Solutions

Design Innovation

Our design innovation and excellence is awarded year after year and pushes the boundaries of traditional packaging design. We’ll work with you to create a truly unique thermoform package for your product and take you through every step of the process, from ideation, prototype creation, modifications, and production on a commercial scale.

White plastic storage tray with a transparent lid and several metal cutting blades in molded compartments

Sustainability

How we design with sustainability in mind

Sustainability is in everything we design. From using recycled materials, reducing waste and overages, incorporating design features to minimize plastic use, to creating packaging that fits EPR needs, we’re your partner every step of the way. We’ve created packaging solutions to fit the strictest regulatory compliance standards, and are ready to help you hit your internal sustainability goals.

Retail Packaging Awards

SimplKomb comb honey packaging, named a 2025 AmeriStar Winner

SimplKomb Comb Honey Package

A fully-recyclable clamshell package that serves as an all-in-one, in-hive comb honey production platform, harvesting solution, and end-consumer product package.

2025 AmeriStar Award for Design Excellence
Clear round plastic food cover with a raised center handle and radial ventilation slots

Master Builders Solutions® Tray Pal

Designed to rest gently between the tight tolerance of a steel pail and its lid.

2022 AmeriStar Award for Design Excellence
UCS Paclock Locksmith Series padlock with a blue lock body and keys in retail packaging

PacLock™ Locksmith Series™ Package

The bi-fold clamshell package allows the consumer to open and close the back panel to read the marketing message, and interact with the product before purchase.

WordStar Winner 2019
Gillette Fusion ProGlide razor in blue retail packaging

Gillette® Razor Package

Every nuance incorporated into the design was intentional in order to command consumer attention to the Flex Ball™ technology.

2015 AmeriStar Award
Five Hypertherm HPR 220435 plasma cutter electrodes in individual blister packs

Custom Retail Solutions

Design Process

Our design process is collaborative and innovative. Our in-house team of engineers and designers will help create idea, mockups, and drafts of your custom packaging ideas, and offer their expert guidance and experience along the way. Our team of tooling experts then will create the dies that will create your product. Our tooling is created in-house and on-site, meaning fewer delays, fast adjustments and changes, and cost advantages over other options.

Contact us

Get Started

800.541.1535

info@placon.com

Name

SUPPORT

Frequently Asked Questions

How long does a custom retail package take to make?

It depends on the project, but a custom retail package can take anywhere from 3-9 months to design, fabricate tooling, run prototypes, and finalize the design for a production run.

A few ways to make your packaging more sustainable are to increase your recycled PET content (like our EcoStar post-consumer recycled material), decrease the thickness or depth of your plastic packaging to reduce overall consumption, ensure your packaging is 100% recyclable, and clearly label recycling instructions.

What you can do with an existing custom retail design may depend on a few factors, like if you own the tooling or patent, if you can reuse that design with another manufacturer, etc. Our design team can take an existing design and modify it to suit your needs (and make improvements to the current design, too).

A few benefits include improved product safety and reduction in product damage, custom branding or shaping, unique design elements for easier processing, packaging, or shipping, and complete design control over every element present in your packaging.

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